GRIFOLS negotiated phase 2 of this project with Stewart Construction due to the strong partnership approach adopted by the team – client, contractor and PM enabling contractor assisting design development during construction phase with minimum impact to programme.

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Value: €3 m

Scale: 3330m²

Client: Rohan Holdings

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This 22500m² project comprises of the construction of a fully serviced Biopharmaceutical Facility with Automated Storage and Retrieval Systems (ASRS). The project includes for the construction of a new warehouse, distribution, packaging and logistics building along with a 3 storey administration office block and maintenance block, for Grifols Worldwide Operation Ltd.

The Project specifics include a -35C Freezer and +5C Coldroom with ASRS high-bay structural racking (65m long x 35m high x 13.5m wide), for blood plasma product storage, along with plasma screening, stabilisation and research  laboratories. Various cleanroom packaging lines and product stabilisation areas, together with the automated retrieval system allow for streamlined product distribution and shipping. This required specialist trades works design and coordination for high specification ASRS, Refrigeration, mechanical, electrical and IT installation, in addition to the specialist finishes to include DM2 and FM2 tolerance floor slabs with dry shake hardening and epoxy finishes.

The works also included site infrastructure, carpark, tank farm and large shipping and receiving areas. This is a FM and FDA approved facility.

BIM Project – models delivered to Level 2 & 4 which relates to live simulations of construction scheduling/phasing.  / Health – Pharma Facility / Campus Environment – Grange Castle – Busy Working Campus – Pfizer/ Cuisine de France etc… / Laboratories/ 3 Storey/ Extensive M&E – See Coldroom / cleanrooms/ research lab detail above.

Fit Out Client of the Year 2015

Client: Grifols Worldwide Operators Ltd

Design Team: PM Group, Belgard Square, Tallaght, Dublin 24; Andrew O’Kelly Partnership, QS

Value: circa €40m to include Office Fit Out €5m

Size: circa 22500m²

Duration: 18 months

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The construction of a new Biopharmaceutical Manufacturing Facility to the existing BMS Pharmaceutical Campus. Stewart is involved with the warehouse envelope of this project.
The Cruiserath site is a 45 Acre development on a 100 Acre site that is designed as a flexible, multi-purpose high containment (Band 4) highly-automated bulk production pharmaceutical facility.

Client: Bristol-Myers Squibb

Architect: Jacobs Eng. Ire Ltd

QS: Jacobs Eng. Ire Ltd

Size: circa 2800 sq.m

Value: circa € 8 million

Duration: 8 months

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Extension to the existing food processing plant along with associated works including modifications within the existing process building and external works. The works also include the installation of process equipment. This project took place on a live food plant facility and included high risk cleanroom standard food process areas.
Includes the demolition of existing buildings, relocation/diversion of existing Foul & Surface water Drains, erection of a new two storey industrial building of circa 8000m2, associated site works and refurbishment of circa 1400m2 of existing single storey industrial building.

Location: Naas, Co. Kildare.

Client: Daughton & Associates

Architect: Carey Associates

Quantity Surveyors: Daughton Associates

Structural Engineer: McElroy Consulting Engineers

Services Engineer: MEA Consulting Engineers

Size: circa 10,000 sqm

Value: circa € 11 million

Duration: 9 months

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New Pharmaceutical production and packaging facility, Dublin. Project is in 4 phases. Phase 1 – development of 12,000m2 facility with admin building, assoc.QC laboratories, warehouse, product packaging and labelling facility plus ancillary buildings such as security gatehouse and pumphouse.

Packages awarded : “Envelope & Roof Package” – installation of roofing and eurobond cladding as well as the curtain walling and rainscreen & “Full Fit Out Package”

Size: circa 12,000m2

Value: circa €14m

Project Duration: circa 7 months

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Extension & Alterations to United Fish Industries Plant, Killybegs, Co. Donegal. (factory remaining fully occupied and operational for the duration of the works).
The proposed works consist of Phase 1 and 2 of the reconstruction of the United Fish Industries, fish processing factory at Corporation, Killybegs. Work comprising of:

Decant of existing plant.

Demolition- Significant demolition work including removing existing ground floor slab & drainage, structure, wall & roof cladding and existing redundant plant, equipment & services. Demolition works carried out in a controlled fashion to protect in situ boilers worth in excess of two million euros. Temporary works design and execution by Stewart.

Piling – Piling operations in confined work areas using appropriate sized rigs incorporating CFA and odex piles.

Structural steel-erection of a steel portal/truss frames including 20 meter high evaporating housing. (total steel 250tons)

Roof and wall cladding – to achieve airtight building.

Extensive stainless steel underfloor drainage.

Internal in situ fair faced concrete walls and platform gantries.

Epoxy floor and wall finishes.

Mechanical and Electrical installations

Heavy lift plant installation.

External civil works.

Project Value: €8m

Client: United Fish Industries

Architect: Carr & Company

QS: Buildcost Chartered Quantity Surveyors

Project Duration: 7 months

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Stewart Construction have now delivered 22 projects for An Post. Many of these projects were of a similar nature, i.e. extensions to An Post Sorting Offices (Large warehouse Type Buildings), and the others involved refurbishments of existing Retail and Heritage units (C&D Framework), with works being carried out during periods of “Live” operation by An Post. On the Extensions, all building services were taken from the existing building. The refurbishment projects involved full replacement of M&E Services and upgrade of welfare facilities. An Post demand project delivery based upon high quality, a high level of commitment from its’ contractors and completion to a very tight programme. We have recently been awarded a further number of refurbishment contracts as a part of the C&D Framework.

Project Size: 500m2 – 3000m2

Project Values: €0.5m – €5m

Client: Gerry Lavin, An Post, GPO / John Smith, An Post, GPO

Architects: Cantrell & Crowley; Henry J. Lyons; Jack Coughlan; James Symth; Kavanagh Tuite; Traynor O’Toole; OKM

QS: Bruce Shaw Consulting Ltd; Nolan Ryan Tweed ; O’Reilly Hyland Tierney; Mulcahy McDonagh & Partners;

Project Duration: 3 – 9 months

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Project Value: €3.8m

Project Size: 2,400 m2

Client: Oliver Carty Meats Ltd, Monksland, Athlone, Co. Roscommon

Architect & Design Team: Malachi Cullen & Partners, Athlone (Structural Engineers), Eamonn Traynor & Co, Westmeath (QS/Project Managers), PDG Design Services Ltd (Service Engineer)

Reference Contact: Malachi Cullen & Partners, Athlone

Project Duration: 6 months

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6050m² Single Storey laundry facility (offices- 2 storey) containing a production area sub divided into various specialist wash rooms, clean room and dispatch and storage areas. These areas included a Matt washroom, CRT washroom, Hospitality section, Healthcare washroom section and a Healthcare clean room section with clean room prep area and sterile dispatch area. To meet HSE regulations a clean room environment had to be maintained to avoid cross contamination from other areas of the building.

There is a separate main entrance with adjoining canteen, kitchen, toilets, changing areas with a stairs and lift the first floor offices.

The construction of the laundry facility was carried out in close proximity to live office buildings, residential areas and busy roads.
The site development was complex due to the extensive rock outcrop and underground springs coupled with requirements for deep process pits and under floor ducted services. The presence of water during the excavation process also made to completion of the ground works more difficult. The site was excavated fully (14000 cubic metres approx.) to remove poor material and filled to reduced levels with lean mix concrete to allow formation of pad foundations for the steel frame.

JSL also completed a refurbishment works contract (€1.5m) in Jan ’08 to April ‘08 following fire damage in Nov ‘07 -demolition & reconstruction of approx. 2000m2 of the overall 6000m2 of the existing operational linen cleaning facility involving a great deal of pre-planning and co-ordination with the client and facility staff as the facility remained in full use on both sides of the fire affected area.

Client: DOC Partnership

Architect & Design Team: Architects: Kieran Barry & Associates, River Road, Blanchardstown, Dublin 15; Engineer (Struct): Desmond & Associates, The Captains Cabin, 68 Lower O’Connell St., Kinsale, Co. Cork; Engineer (Services): Bespoke Engineering 14 Brighton Gardens, Rathgar, Dublin 6.

Reference Contact: Kieran Barry & Associates

Project Value: circa €7.5 million

Project Size: circa 6020m²

Project Duration: 10 months

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